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Job Summary:
Responsibilities include overseeing and optimizing the operation of PET blow molding machines, ensuring efficient production of high-quality plastic containers. This role requires in-depth knowledge of blow molding processes, machinery setup, maintenance, troubleshooting, and production optimization. Manages three shifts of Blow Mold Operators.
Key Responsibilities:
- Blow Molding Operations: Operate, adjust, change over, maintain and oversee PET blow molding machines to produce plastic containers that meet quality and production standards.
- Manage Staff- Manage staff of three Blow Mold Technicians.
- Machine Setup & Calibration: Set up and calibrate blow mold machines according to specific production requirements, ensuring that molds, temperature settings, and other parameters are optimized for each production run.
- Troubleshooting & Maintenance: Diagnose and troubleshoot machine issues to minimize downtime, establish and perform preventive maintenance as needed to maintain machine efficiency and longevity.
- Quality Control: Monitor and inspect finished products to ensure they meet specifications, making necessary adjustments to machines or processes to maintain quality standards.
- Process Optimization: Analyze and improve production processes to increase efficiency, reduce waste, and improve overall product quality.
- Safety & Compliance: Ensure all blow molding operations comply with health, safety, and environmental regulations. Promote a safe working environment by following and enforcing safety guidelines.
- Training & Mentorship: Train machine operators and production staff on proper machine operation, maintenance, and safety practices.
- Documentation & Reporting: Maintain accurate records of machine settings, maintenance schedules, production logs, and quality control reports.
Qualifications:
- Experience: Minimum of 5 years of hands-on experience in PET blow molding operations.
- Technical Knowledge: Deep understanding of blow molding machines (e.g., Sidel, Kosme, Krones, Aoki, or similar), tooling, and process parameters.
- Problem-Solving Skills: Strong troubleshooting skills with the ability to quickly identify and resolve machine and process issues.
- Attention to Detail: Keen attention to detail with a focus on quality and precision in production.
- Physical Requirements: Ability to lift up to [insert weight] pounds, stand for extended periods, and work in a production environment.
- Teamwork: Strong communication and leadership skills, with a focus on collaboration and mentoring.
- Plastics Industry knowledge, technical background.
- Advanced certification in plastic/blow molding operations
- Experience with lean manufacturing practices or Continuous Improvement.
- Familiarity with automated and semi-automated blow molding equipment.
- Previous Supervisory experience.